Sabbin HMI na Schneider Electric: Ƙarfafa Masana’antar Zamani Mai Hankali
Dandamalin sarrafa masana’antu ta atomatik yana saurin canzawa, yana bukatar sababbin mu’amaloli masu wayo kuma masu haɗin kai. Amsar hakan, Schneider Electric ta ƙaddamar da sabuwar cikakkiyar jerin mafita na Human-Machine Interface (HMI). Wannan kundin kayayyaki, da aka tsara don haɗuwa ba tare da tangarda ba, yana cike gibin da ke tsakanin aikin inji na asali da ci-gaba na kulawar sa ido. Saboda haka, yana ba masana’antu hanya a bayyane kuma mai faɗaɗawa don shiga tafiyar sauya tsarin zuwa na dijital a cikin tsarin Industry 4.0.
Magelis GTU: Jarumin Aiki Mai Ƙarfi don Aikace-aikacen Duniya Gabaɗaya
An ƙera Magelis GTU don ɗorewa a yanayi masu tsanani, kuma ya dace da manyan ayyukan sarrafa masana’antu ta atomatik na yau da kullum. Fuskar gaba tana da matakin kariya na IP66, wanda ke tabbatar da cikakkiyar kariya daga ƙura da ruwa mai matsin lamba. Masu aiki na jin daɗin samun zaɓi tsakanin na’urar taɓawa kaɗai ko haɗa maɓallan keyboard da taɓawa. Bugu da ƙari, allon nuni mai inci 5.7 mai haske da kuma mai sarrafawa (processor) mai ƙarfi na 400 MHz suna tabbatar da hotuna masu kyau da mu’amala mai sauri. Wannan HMI ɗin na tallafawa muhimman ka’idojin sadarwar masana’anta kamar Modbus TCP. Misali, a wajen wankin sassan mota a masana’anta, GTU na ci gaba da aiki cikin dogaro duk da kasancewa koyaushe a cikin danshi da hayakin sinadarai, yana sauƙaƙa yin saurin daidaita zagayen injin.
Magelis HMIGXO: Zane-zane Masu Ci Gaba don Tsarin Aiki Masu Rikitarwa
Magelis HMIGXO na nufin aikace-aikacen matsakaici zuwa manya, inda yake ba da gani mai inganci sosai. Yana ɗauke da allon nuni WXGA mai babban ƙuduri, yana gabatar da bayanai masu rikitarwa da ƙwararan bayyanannun hotuna. Tare da ƙarfin mai sarrafawa 1 GHz ARM Cortex-A8 da 128 MB DDR3 RAM, yana sarrafa zane-zane masu rikitarwa cikin sauƙi. Wannan ƙwarewar na da matuƙar muhimmanci ga sarrafa aiki a rukuni-rukuni (batch processing) a masana’antu irin na magunguna. Misali, a layin liƙa lakabi a kan kwalaben allurar rigakafi, HMIGXO na nuna bayanan OEE (Overall Equipment Effectiveness) a lokaci na ainihi a fili, waɗanda sau da yawa ke kai 95%+ a layukan da aka inganta, kuma yana bibiyar tarihin kowane rukuni (batch history) dalla-dalla don cikakken bin ƙa’idojin bincike (audit).
EcoStruxure Operator Terminal Expert: Kula da Tsari ta kwamfuta (PC-Based Supervisory Control)
Wannan mafita na kawo fasalin SCADA zuwa matakin na’urar sarrafawar ma’aikaci. Yana gudana a kan Windows 10 IoT, yana ba da ƙarfin sarrafa kwamfuta mara tamka don tsarin kula da aiki. Yana tallafawa saitin allo da yawa (multi-monitor), haɗuwa kai tsaye da bayanan SQL database, da kuma ci-gaba wajen kula da faɗakarwar kuskure (alarm management). A wurin tace ruwan sha/banza, wannan terminal ɗin zai iya sarrafa fiye da maki I/O 10,000, ya nuna matsayin hanyar famfo, kuma ya samar da rahotannin bin ƙa’ida na kullum. Saboda haka, yana ba da damar kiyayewa kafin abin ya lalace (predictive maintenance), wanda zai iya rage tsayawar aiki ba tare da shiri ba har zuwa kashi 30% ta hanyar gano matsaloli tun da wuri.
Aikace-aikacen Aiki na Gaskiya & Jagorar Haɗawa
Zaɓar HMI mai dacewa ya danganta da irin rikicewar aikace-aikacen. Don sarrafa inji na asali (misali, injin buga daya tilo), GTU ne ya fi dacewa. Don layin aiki na tsari da ke da recipe management, a zaɓi HMIGXO. Don sa ido a dukkan shuka gaba ɗaya tare da haɗawa da DCS (Distributed Control System), Operator Terminal Expert shi ne mafi alheri. Sanya shi ya haɗa da hawa a jikin panel, haɗawa da PLC (Programmable Logic Controller) ta Ethernet, da saita software ɗin Vijeo Designer. Koyaushe a tabbata an yi ingantaccen grounding kuma a yi amfani da igiyoyi masu rufin kariya (shielded cables) don sadarwa domin hana katsalandan hayaniyar lantarki.
Tura Inganci ta Amfani da Bayanai na Gaskiya da Haɗin Kai
Waɗannan HMI suna kawo ribar aiki da za a iya aunawa. Wani masana’antar cika kwalabe da ke amfani da allunan HMIGXO ta samu ragin kashi 15% a kurakuran recipe. Wani wurin marufi da ke amfani da na’urorin GTU ya ga karin saurin amsawar ma’aikata ga matsaloli da kashi 20%. Amma ainihin ƙarfi yana fitowa ne daga haɗin kai a cikin tsarin EcoStruxure. Bayanai daga waɗannan HMI suna shiga dandamalin nazari (analytics platforms), suna bai wa kamfani haske da ke ƙara ingancin amfani da kayan aiki (overall equipment effectiveness).
Ra’ayin Marubuci: Muhimmiyar Rawar da HMI na Zamani ke Takawa
HMI na zamani ba alluna na nuni kawai ba ne; cibiyoyin bayanai ne masu matuƙar muhimmanci. Al’ada tana ƙara karkata ne zuwa nuni ta yanar gizo (web-based visualization), overlay na augmented reality, da zurfin haɗa bayanai da dandalin nazari. Kundin kayayyakin Schneider na tafiya da wannan sauyi. Kamfanonin da ke saka jari a irin waɗannan mafita masu faɗaɗawa suna kare kansu daga canje-canjen nan gaba (future-proof). Shawarata ita ce a fifita buɗaɗɗen ka’idojin sadarwa (open protocols) da siffofin tsaron bayanai, kamar role-based access control, waɗanda yanzu sun zama ƙa’idojin masana’antu don kare bayanan samarwa.
Ƙarin Mafita da Misalin Tallafi
Baya ga Schneider, muna ba da cikakkun mafita na sarrafa masana’antu ta atomatik. Muna ajiya kuma muna tallafawa manyan samfuran duniya ciki har da Allen-Bradley, Emerson, ABB, GE Fanuc, da Bently Nevada. Ko kana buƙatar maye gurbin PLC, kati na sa ido kan girgiza (vibration monitoring card), ko sabunta dukkan tsarin, tawagarmu na iya taimaka maka. Muna bayar da jigilar kaya ta duniya ta DHL, FedEx, da UPS ta jirgin sama, don tabbatar da cewa muhimmman sassa sun isa gare ka da wuri. Taimakon fasaha namu yana samuwa 7x24 don rage katsewar samarwarka.
FAQ: Tambayoyi da Ake Yawan Yi
Q1: Menene lokacin isarwa (lead time) na waɗannan HMI na Schneider Electric?
A1: Lokacin isarwa yana bambanta da samfurin. Ma’ajinmu na ajiye kayayyaki don shahararrun samfurin GTU da HMIGXO, wanda sau da yawa ke bai wa abokan ciniki damar samun jigilar kaya a rana ɗaya. Don saitin musamman, muna ba da ingantaccen jadawalin lokaci da zabin jigilar gaggawa ta jirgin sama ta DHL/FedEx/UPS.
Q2: Shin waɗannan HMI za su iya haɗuwa da Allen-Bradley CompactLogix ko ControlLogix PLCs?
A2: I, za su iya. HMI ɗin na tallafawa ka’idar Ethernet/IP kai tsaye, wanda ke ba da damar sadarwa kai tsaye da Allen-Bradley PLC. Masana fasaharmu za su iya ba da jagora kan saita tags da driver don samun haɗuwa ba tare da tangarda ba.
Q3: Shin kuna bayar da tallafin fasaha bayan saye?
A3: Eh, ƙwarai. Muna ba da tallafin fasaha na 7x24 ga duk kayayyakin da muke sayarwa, ciki har da Schneider Electric, Allen-Bradley, Emerson, da sauran su. Tallafin ya haɗa da taimakon waya/imel don shigarwa, saitawa, da warware matsaloli.
