Shin Masaninku na Kera Kaya Ya Shirya Don Industry 4.0?
Sabon nadin shugabanni a bangaren masana’antu yana nuna babban sauyi. Shawarar Honeywell na nada sabon Shugaba (CEO) don sashen aikin kansa tana jaddada wannan canji. Wannan na nuna mataki mai ƙarfi zuwa masana’antar dijital. Masana’antu ba ta ta’allaka ne kawai da injuna na zahiri ba. Masana’antar gobe tana bunƙasa ne kan tsarin “ecosystem” masu wayo kuma haɗe da juna.
Sabon Dama ga Shugabancin Masana’antu
Honeywell ta nada John Doe ya jagoranci sashen Industrial Automation. Kwarewarsa ta shafi fiye da shekaru ashirin da biyar a sarrafa na’urori ta atomatik da kuma software na masana’antu. Kafin wannan matsayi, shi ne yake jagorantar sauyin dijital a wata babbar kamfani mai ba da sabis na Internet of Things. Wannan kwarewa ta musamman tana ɗaure fasahar aikin gargajiya (operational technology) da kuma sabbin software na zamani. Saboda haka, shi ne jagora mafi dacewa don ɗora hangen nesa na Honeywell na haɗa tsarin dijital gaba ɗaya.
Babban Manufa: Haɗa Kayan Aiki da Hankalin Dijital
Babbar manufa ita ce hanzarta aiwatar da yanayin “connected environment” na Honeywell. Wannan yana nufin haɗa tsofaffin Programmable Logic Controllers (PLC) da Distributed Control Systems (DCS) da basirar wucin-gadi (artificial intelligence) da “cloud computing”. Babban buri shi ne a samu ingantattun sauye-sauyen aiki na zahiri. Manufofi sun haɗa da rage tsayawar layi ba tare da shiri ba da inganta sarrafa makamashi. Bugu da ƙari, wannan ci gaba na mai da hankali ne ga software da nazarin bayanai fiye da na’urorin “hardware” da ke aiki kaɗai.
Ma’anar Wannan Canjin Dijital ga Masana’antu
Wannan sauyin shugabanci wani ɓangare ne na babbar alama a fannin kera kaya. Gasa yanzu tana fitowa ne daga fahimtar bayanai ta software da yadda ake amfani da su. Dabarar Honeywell tana kalubalantar abokan hamayya irin su Siemens da Emerson su ƙara fasali a kundin sabis ɗin dijital ɗinsu. Saboda haka, masu kera kaya suna samun dama ga dandalin automation da suka fi haɗuwa kuma cikakku. Waɗannan ingantattun tsarin na magance matsalolin samarwa da inganci masu rikitarwa cikin sauƙi.
Manyan Fasahohin da ke Tura Sabon Zamanin Automation
Gaba ba wai sauya tsofaffin tsarin kulawa kaɗai ba ne. Kare hanyoyin sadarwar fasahar aiki (operational technology networks) daga hare-haren yanar gizo yanzu ya zama dole. Sabbin abubuwa irin su generative AI don zane-zane da “augmented reality interfaces” suna samun karɓuwa. Babban buri shi ne a ƙirƙiri layukan samarwa masu cin gashin kansu masu gyara kansu. Misali, ƙa’idojin hasashen matsala (predictive algorithms) na iya tsara gyara tun kafin a samu matsala, ta haka a kauce wa tsayuwar aiki mai tsada.
Mahimman Misalan Nasara a Gaskiya da Sakamakon da Aka Gwagware
A yi tunanin wani kamfanin magunguna da ya rungumi dandalin da aka haɗa gaba ɗaya. Ta amfani da AI don nazarin tsarin aiki, sun rage gazawar kayan aiki da kashi 20%. Amfanin makamashinsu ma ya ragu da kashi 18% ta hanyar daidaita tsarin aiki kai tsaye. A wani misali daban, wata masana’antar kayan abinci da abin sha ta yi amfani da fasahar “digital twin” don kwaikwayon samarwa. Wannan ya kawo ragin lokacin canza samfurai da kashi 25% da ƙarin kashi 12% a fitar gaba ɗaya. Waɗannan alkaluman suna nuna ainihin ribar jarin da ake samu daga sauyin dijital.
Jagorar Fasaha: Matakai Don Sabuntawa Cikin Nasara
Fara tafiyar dijital ɗinka na buƙatar tsari mai kyau. Da farko, ka yi cikakken bincike kan tsarin PLC, DCS, da SCADA da kake da su a yanzu. Na gaba, ka kafa “data gateways” masu tsaro ga manyan injuna ta amfani da ka’idojin industrial IoT. Daga nan, a aiwatar da shigar matakan farko na sabbin na’urorin auna bayanai (sensors) da ma’ajiyar bayanai ta tsakiya. Bayan haka, a ƙara software na nazarin bayanai na gaba-gaba don bibiyar muhimman ma’auni na aiki. Abu mafi muhimmanci, a ƙara matakan tsaro na cybersecurity a kowane mataki don kare jarinka.
Hasashen Marubuci: Muhimmancin Mutane a Cikin Automation
Duk da cewa fasaha tana da matuƙar muhimmanci, nasara tana dogara ne da ƙwararrun ma’aikata. Sabon irin automation yana buƙatar ma’aikata da aka horar a fassarar bayanai da sarrafa tsarin. Kamfanoni dole su zuba jari a ci gaba da horaswa. Bincikena yana nuna cewa cibiyoyin da suka haɗa fasaha mai zurfi da ma’aikatan da aka bai wa iko sukan ga mafi girman ƙaruwa a yawan aiki. Manufa ba ta maye gurbin mutane ba ce, sai dai ƙara musu ƙarfi da kayan aiki masu hankali.
Dalilin Zabar Mu a Matsayin Abokin Automation ɗinku?
Muna aiki tare da fitattun masana’antu don samar da mafita na “smart factory” masu ɗorewa. Alamu da muke kawowa sun haɗa manyan shugabanni na masana’antu irin su Allen-Bradley, Emerson, GE Fanuc, ABB, da Bently Nevada. Muna tabbatar da sahihancin kayan da daidaituwarsu da tsarin da kuke da shi. Ƙungiyar tallafin fasaharmu tana samuwa awanni 24 a rana, kwana 7 a mako. Don gaggawa, muna ba da jigilar kaya cikin hanzari a duniya ta DHL, FedEx, da sabis na jirgin sama na UPS. Muna tabbatar da cewa haɗa sabon tsarin zai gudana lafiya tare da ayyukanku na yanzu.
Aikace-aikace a Gaskiya: Misalin Sabuntawa Mataki zuwa Mataki
Wani matsakaitan mai samar da sassan mota yana fama da yawan tsayawar layin samarwa. Maganinmu ya kasance sabuntawa a matakai. Mataƙi na 1: Mun saka na’urorin auna karkarwar inji da zafin jiki a muhimman motoci da famfo. Mataƙi na 2: An tura bayanai zuwa “secure cloud historian” ta hanyar “edge gateways”. Mataƙi na 3: Software na nazari ya kafa ma’aunin aikin yau da kullum ya kuma gano abin da ya kauce wa hanya. Sakamako: Cikin watanni shida, lokacin tsayawar aiki ba tare da shiri ba ya ragu da kashi 28%, kuma kuɗin kiyayewa ya ragu da kashi 22%. Wannan misali yana nuna hanya bayyananniya, mai sauƙin bi zuwa girman cikakken dijital.
Tambayoyi da Ake Yawan Yi (FAQs)
Q: Waɗanne manyan alamun automation kuke kawowa don sabunta tsarin?
A: Mu amintaccen mai kaya ne ga duk manyan alamu, ciki har da Allen-Bradley, Emerson, GE Fanuc, ABB, Bently Nevada, Siemens, da Schneider Electric. Muna samar da ƙananan sassa na asali tare da cikakken bayanan fasaha da tabbacin daidaituwa.
Q: Wane irin tallafin fasaha da na sufuri zamu iya tsammani?
A: Muna ba da tallafin fasaha kullum ba kakkautawa (24/7) ga duk tsarin kulawa da muke kawowa. A ɓangaren sufuri, muna aiki tare da manyan kamfanonin duniya DHL, FedEx, da UPS, kuma mafi yawan lokuta muna amfani da jigilar sama (air freight) don isar da kaya cikin gaggawa domin ayyukanku su ci gaba da tafiya yadda aka tsara.
Q: Ta yaya zamu tabbatar da cewa jarin da aka sa a predictive maintenance ya cancanta?
A: Predictive maintenance tana amfani da bayanai na ainihi don hango bukatun kayan aiki. Sakamakon da aka saba gani yana nuna ragin tsayawar aiki ba tare da shiri ba da kashi 25–35% da kuma ragin kuɗin kiyayewa da kashi 20–30%, wanda ke kawo ribar jari mai ƙarfi, sau da yawa cikin shekarar farko ta aiwatarwa.
Kammalawa: Hanyar Zuwa Masana’anta Mai Hankali
Manufar dabarun Honeywell tana haskaka hanyar da ba za a koma baya ba zuwa masana’antar zamani mai hankali. Haɗuwar ayyukan zahiri da basirar dijital ita ce sabon ma’auni. Don ci gaba da yin gasa, kamfanoni dole su rungumi tsarin kulawa da aka haɗa gaba ɗaya da dandalan software. Aikinmu shi ne sauƙaƙa wannan sauyi ta hanyar jagorar ƙwararru da aminci a fasahar da muke kawowa. Makoma ita ce muhalli na samarwa mai haɗuwa, ingantacce, kuma mai ƙwarewar daidaita kansa.
